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Monday, March 11, 2013

Every Good Hero has a Side Frame

Installing Side Frames onto the Diablo Mechanism

Hollywood Foundry suggests a couple of ways to mount the side frames to the Diablo, but I'm going to go with soldering them on. Solder is good, I trust solder.

Ooh look at that texturing on those tabs! All that extra surface area will really help the side frames stick. I further cleaned and roughed it up with a Bright Boy.

Hot solder will really stick to this kind of surface. Flowing solder onto the surfaces to be joined ahead of time (tinning) helps make soldering easier and more reliable. I removed the cover plate from the Diablo and then tinned the surfaces of the tab and the side frame itself with a soldering iron.

After determining where exactly the side frame sits so that the journal boxes will line up with the axles, all I had to do was hold the two pieces together with tweezers and then heat the joint with a small torch. I could feel when the two pieces melt together.

 These side frames are on there solid. I never have to worry about them ever falling off. I cleaned the solder joints with some alcohol so that the flux residue won't corrode the joint.

Reattach to the Diablo and were all solid man. Yes sir! Solid man!