Servoed

 Replacing all the old NJ International Snap Turnout Machines with Servos.

Lit! Turnouts installed and wired to the control panel.

    Last time I had just finished fabricating a disconnect cable between the layout and control panel. Next came installing this connector connection. This was much more difficult since each wire is a custom length between the connector and the servo. 

    Adding a disconnect cable between the layout and the control panel really created a lot of extra work for me. But I've gotten quite good at making a Lineman Splice!

The servos were mounted simply with a piece of Double Sided Mounting Tape. We'll see how that works out. If its a problem I'll use some sort of mounting bracket. 

    Spaghetti Bowl 2021. Servos only require 3 wires each for control and feedback compared to the NJ Internationals each needing 9 wires!  I thought the servos replacing the switch machines would clear up some of those wires, but those block occupancy detectors and street lamps have added quite a bit more wires.

    As each servo was installed and wired it was connected to the OctoIII for centering and alignment. I had to move the OctoIII from its original position since the plugs on some of the pushbuttons were resting on it.  But its still not right- its time to build yet another control center! 

I also added a steel ring as an anchor for the cable wires so should the cable get yanked it doesn't tear out the OctoIII.  I hope that doesn't happen, but should it, I hope it works!

I'm still fine tuning and working out some bugs with all this. But once that's done the turnouts will then be programed for DCC control. 

Yes Sir! Programed for DCC control!

Dandy

Control Panel ~ Cable Provider

 Constructing a Cable to Connect the Control Panel to the Layout.

A quick disconnect cable will allow the control panel to be removed from the layout to ease the transporting of the layout.

Recently I have installed the Octocoder and Singlet servo decoder and controllers to the control panel. Now I need to wire the controllers to the turnout servos on the layout. This is what this cable will be for.

This is the 37 pin twist-on cable connector that I'll be using for the cable. I'll only be using 24 of the pins for the turnout control. The remaining pins will be used for anything else on the layout that needs to connect to the control panel such as the on/off switch for the streetlights.

But first- I need to mount the connector to the layout. So I fabricated this wooden mount that will mount under the layout. The small part of the connector (center) fits into the hole in the mount and screws on. Wires from the servos (and anything else) connect to those pins. The larger part of the connector (right) twists on to it.

Now comes the fun part:

Soldering on the servo wires. But here's the problem. Whoever originally bought this connector installed the pins before the wires were soldered on (I got this connector second or third hand). So I have to solder the wires on in very tight quarters.

Dense. My first try I started with pin #1. But after the first row of wires were installed I wasn't able to access the second row. So I de-soldered the wires and started again. This time I started with the last pin and worked backwards. Which worked just fine. But keeping track of what wires are where is now a challenge!

Gold pins. According to the NASA tutorial I watched on soldering connector pins, the gold from the pins need to be removed first. Which I tried but failed at. But I'm not building a rocket ship- my layout isn't going to be exposed to the extreme conditions of avionics, so I decided to just leave the gold. A stripe of melted gold can be seen in the solder in the photo on the left. Hopefully this won't come back to bite me. If one of those wires detach from the center of the wire bundle there isn't room to solder it back on. Unless maybe I can fit my resistance soldering electrodes in there like this cool "old school" video demonstrates.

A Pin Designation Chart to help keep track of what wires go where. The turnouts are named (e.g. 1AR = 1st turnout, Block "A", Right turn) that coincide with their names with the Railroad & Co program. And where on the Octocoder the wires plug in to.:

And we got a cable! It's kind of messy, so....

Tucking the wires into this Split Wire Loom should make it all neat.

Much better. Let's plug it in...

Under the layout shot. Success- It's in there! But the cable is only half of it. Now comes wiring the receptacle. The servo wires will radiate out from here to the turnouts as they are installed. A lot of work that will never be seen. But it will be felt. Each trolley navigating its own route should be very cool to see.

Yes sir! 

Very cool to see.

Dandy

DCC Turnout Control

 With the Success of Automating the Control of the Streetcars, I'm Moving Ahead with the Automation of Route Control.

This means replacing the old NJ International Twin Coil 'Snap' Switch Machines with Servos and Decoders.

Tam Valley's Singlet II Servo Decoder with Servo oughta do it.  I have 8 turnouts on the layout so to drive all these servos I will use...

    Tam Valley Depot Octopus with OctoCoder. The Octopus allows for the manual control of the turnouts while the Octocoder allows Loconet to communicate to the servos decoders which will make computer control of the turnouts possible.  I lucked out as one of these setups will power up to 8 Singlets. 

Control panel with controllers installed. It's not lit up yet since I haven't installed the servo's yet.

    The instructions state that its best for the input wires to be short and the servo wires to be long. So I installed the Octopus inside the control panel next to the servo controllers.

    Under the layout, DCC turnout control will simplify this wiring substantially when I replace the twin-coil switch machines (four of which are visible in this shot) with servos. Each servo will have just 3 wires compared to the 7 required for each of these machines! The capacitor on the lower left will also be eliminated. The cable left of center is DCC from the command station to the overhead trolley wires and BDL168s block occupancy detectors. A couple of wires from this will go back to the Octocoder allowing for Loconet communication with the turnouts. The twin cables in the center was the turnout wiring to the old DC control panel. These will be replaced by a removable cable from the new control panel for the servo wires.

    The control panel is built to be removeable so that the layout can be more easily moved. So a connector is needed for the cable from the control panel to the servos. John McWhirter was generous enough to gift me this one (Thanks John!). Wires from the Octopus will connect to the large end of this. The small end is attached under the layout and wires from the servos will connect to it.

Alright- I've got a lot of dewiring and new wiring to do. So lets fire up the soldering iron and get to it!

Yes sir! Get to it!

Dandy